When buyers search “polyester near me” for specialty rolls or sheets, they rely on converters to customize master rolls into usable formats. Converting services—slitting, sheeting and winding—determine how quickly film arrives on‑spec and ready for production. PHC’s Greer facility offers precision slitting down to narrow widths, flat sheeting for die‑cutting and custom roll builds with controlled tension. This guide covers tolerances, edge quality and packaging considerations to maximize efficiency on your line.
Key Takeaways
- Tight tolerances – Slitting to ±0.25 mm width and sheeting to ±0.5 mm length ensures consistency on high‑speed equipment.
- Clean edges – Shear slitting and dust control prevent edge stringing and contamination.
- Custom roll builds – Specify core ID/OD, outer diameter and footage to match unwind stands.
- Fast lead times – Local converting reduces delivery time to days and facilitates rapid prototyping.
- Comprehensive services – PHC handles slitting, sheeting, winding and packaging in one facility.
Why Precision Matters in PET Converting
Polyester films are used in automated equipment where even minor deviations in width or tension can cause misfeeds. Precision slitting ensures consistent roll edges, avoiding telescoping or web breaks. Sheeting provides accurate lengths for die‑cutting or stamping. Winding builds rolls with consistent tension and no edge damage. Converters must control these variables to deliver high‑performance films.
Slitting Specs & Edge Quality
PHC operates shear slitters that cut PET master rolls into widths from 1 in to 60 in. Width tolerance is typically ±0.25 mm, and edge burrs are minimized by using sharp blades and dust extraction. Crush slitting is available for certain constructions. Edge quality is critical for packaging lines to prevent stringing or adhesive buildup.
Sheeting Flatness & Dust Control
Flatness is essential for printing and die‑cutting. PET sheets are cut on rotary or guillotine sheeters with length tolerance of ±0.5 mm. Static elimination and vacuum systems remove dust from cut edges. Sheets are stacked and interleaved with protective film or paper to prevent scratching. PHC can produce sheet lengths from 10 in to 120 in and widths up to 60 in.
Winding & Roll Build
Custom winding allows specification of core ID (3 in or 6 in), core wall thickness, outer diameter and footage per roll. Tension control during winding prevents wrinkles or telescoping. Films are wound on fiber or steel cores and wrapped in protective film, then boxed or palletized. For narrow slit rolls, pad winding or traverse winding is available.
Packaging & Palletization
Finished rolls and sheets are packaged to protect edges and surfaces. Rolls are wrapped in moisture‑barrier film and capped. Sheets are banded and shrink‑wrapped. Pallets are banded and labeled with lot numbers. PHC offers custom labeling including barcodes and QR codes for traceability.
| Checklist Item | Typical Specification | Notes |
| Slit width tolerance | ±0.25 mm | Shear slitting for clean edges |
| Sheet length tolerance | ±0.5 mm | Rotary or guillotine sheeting |
| Core ID | 3 in, 6 in | Custom cores on request |
| Max roll OD | Up to 24 in | Depends on gauge and footage |
| Packaging | Shrink wrap, caps, pallets | Moisture barrier and edge protection |
FAQ
How quickly can you slit and ship PET film? Standard slitting orders ship within 3–5 business days; expedited service is available for urgent projects.
What is the narrowest width you can slit? PHC can slit polyester down to approximately 1 in (25 mm) while maintaining edge quality and roll integrity.
Can you sheet PET for digital printing? Yes. We supply flat sheets cut to length for digital and offset printing with tight tolerances and protective packaging.
Do you offer traverse winding? For very narrow widths, traverse winding allows high footage on a single spool. Contact us for specifics.
Where can I find polyester near me with custom converting? PHC provides complete converting services in Greer, supplying slit rolls and sheets to customers across the Southeast and beyond.
Call to Action
Trust Pilcher Hamilton Corporation for precise polyester converting services. Whether you require narrow slit rolls, flat sheets or custom roll builds, our experienced team will deliver on time with exceptional quality. Explore our all services, slitting, sheeting, and winding pages, or learn about our fast path from spec to shipment. Make your polyester near me search count with local converting expertise.
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Greer – South carolina
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