PVDC-Coated Polyester Films: Unlocking the Highest Barrier in Packaging

PVDC-coated polyester films converted by PHC in Greer SC for high-barrier packaging.

In the world of packaging, protection is everything. From keeping food fresh to safeguarding pharmaceuticals, the success of a package depends on its ability to block moisture, oxygen, and light. Few materials are as effective as PVDC-coated polyester films, which combine the toughness of PET with the superior barrier properties of polyvinylidene chloride (PVDC).

At Pilcher Hamilton Corporation (PHC)—headquartered at 850 South Buncombe Road, Greer, South Carolina—we’ve been supplying and converting polyester films since 1904. With over 10,000,000 lbs of inventory and reliable 24–48 hour delivery, PHC is the trusted answer for companies searching “polyester near me” for high-performance packaging solutions.


What Are PVDC-Coated Polyester Films?

PVDC (polyvinylidene chloride) is a coating applied to BOPET substrates to dramatically increase barrier performance. By combining the strength, dimensional stability, and clarity of polyester with PVDC’s moisture and oxygen resistance, these films create an elite packaging material.

Key Advantages:

  • Outstanding Moisture Barrier: Protects dry goods, powders, and moisture-sensitive items.
  • Oxygen Barrier: Extends shelf life of food and pharmaceuticals.
  • Aroma Retention: Preserves flavor and fragrance.
  • Print & Lamination Friendly: Can be further treated with corona or coatings for adhesion and graphics.

Explore PHC’s film specifications and technical datasheets for detailed PVDC-coated PET grades.


Applications of PVDC-Coated Films

PVDC-coated polyester films are widely adopted in markets where shelf life and protection are non-negotiable.

Food Packaging

  • Snack pouches, baked goods, powdered beverages.
  • Extends shelf life without heavy multilayer laminates.
  • Reduces food waste by minimizing spoilage.

Pharmaceuticals & Healthcare

  • Blister packs, medical device packaging.
  • Maintains sterility by blocking oxygen and moisture.

Industrial & Specialty Packaging

  • Moisture-sensitive electronics and precision components.
  • Protects sensitive chemicals and adhesives.

To see how PVDC-coated films fit within PHC’s portfolio, explore barrier laminates.


PVDC vs. Other Barrier Films

Barrier films are not all the same. Here’s how PVDC-coated PET compares:

  • Versus Metallized Films: Metallized films provide strong barriers but lack the same aroma and moisture resistance as PVDC.
  • Versus BON Laminations: BON nylon films add toughness but require pairing with PVDC or metallized layers for moisture resistance.
  • Versus Acrylic-Coated PET: Acrylic coatings improve adhesion and clarity, but PVDC is superior in barrier protection.

Each film has a role, and PHC’s team works with customers to recommend the best solution.


PHC’s Converting Expertise in PVDC Films

PVDC-coated polyester films must be handled with precision to retain barrier integrity. PHC provides converting services designed for these high-value substrates:

  • Slitting: Precision widths for laminators and converters.
  • Sheeting: Sheets sized for flat-pack applications.
  • Winding: Ensures defect-free rolls for high-speed packaging.
  • Toll Converting: Custom solutions for customer-supplied films.
  • Coating: Additional layers to modify adhesion or printability.

PHC’s converting services guide explains how speed and scale shorten supply chains.


Specialty Options and Combinations

PHC supplies PVDC-coated PET in a variety of gauges and combinations, including:

This flexibility makes PVDC a backbone of multi-layer packaging design.


Sustainability in PVDC Films

While PVDC coatings are not yet widely recycled, innovation is underway. PHC supports sustainability with:

  • PCR polyester films to reduce virgin resin use.
  • Research into recyclable PVDC alternatives.
  • Converting processes that minimize scrap and waste.

Read more about PHC’s sustainability-first approach.


Why Choose Pilcher Hamilton Corporation?

For over a century, PHC has been the partner U.S. converters rely on. What sets us apart:

  • Proven legacy: Innovating since 1904.
  • 10M lbs inventory: Ready to ship nationwide.
  • 24–48 hour delivery: Market-leading speed.
  • Expertise in all PET films: From general purpose industrial to advanced coated grades.
  • Trusted nationwide: Explore PHC’s locations or contact us directly.

The Future of PVDC-Coated Polyester Films

The next generation of PVDC films will focus on:

  • Thinner coatings that maintain barrier while reducing material use.
  • Hybrid coatings combining PVDC with acrylic or silicone chemistries.
  • Circular packaging systems where PVDC integrates into advanced recycling streams.

PHC is already investing in these innovations, ensuring converters can meet both regulatory demands and consumer expectations.


PVDC-coated polyester films represent one of the highest-performing barrier materials available today. By combining the durability of PET with the protective properties of PVDC, these films extend shelf life, preserve quality, and enable packaging innovation.

For converters seeking reliable supply, custom converting, and fast delivery, Pilcher Hamilton Corporation—located at 850 South Buncombe Road, Greer, South Carolina—is the partner of choice. When businesses type “polyester near me,” PHC provides the expertise and inventory to deliver.