Polyester Films in Medical and Healthcare Applications: Precision, Safety, and Reliability

Polyester films converted by PHC in Greer SC for medical and healthcare packaging.

Polyester films in medical packaging & Healthcare. In healthcare, precision and reliability are non-negotiable. Whether it’s a sterile blister pack, a diagnostic device, or a surgical tape, every material in the supply chain must perform flawlessly. Polyester films (PET/BOPET) have become essential in medical and healthcare applications, delivering unmatched strength, clarity, and consistency where it matters most.

For more than a century, Pilcher Hamilton Corporation (PHC)—headquartered at 850 South Buncombe Road, Greer, South Carolina—has been a trusted name in polyester converting. With over 10,000,000 lbs of inventory and 24–48 hour delivery, PHC is the first call for converters and manufacturers searching “polyester near me” to support life-saving applications.


Why Polyester Films Are Essential in Healthcare

The medical industry demands materials that balance safety, performance, and processability. Polyester films meet these requirements through:

  • Dimensional stability: Films stay consistent during sterilization, die-cutting, or laminating.
  • Barrier properties: Protection against moisture, oxygen, and contamination.
  • Biocompatibility: Safe for use in contact layers and medical adhesives.
  • Process flexibility: Accepts coatings, corona treatment, and laminations.

PHC supports medical engineers with precise film specifications and technical datasheets for compliant material selection.


Medical and Healthcare Applications of Polyester Films

Medical Packaging

Medical Adhesives and Tapes

Diagnostic and Electronic Devices

  • Flexible PET substrates support diagnostic strips, ECG electrodes, and protective covers.
  • High-clarity graphic films allow sharp visuals for labeling and device interfaces.

Specialty Medical Laminates


Polyester Films vs. Other Substrates in Medical Use

  • Compared to paper liners: PET is dimensionally stable and sterilization-ready.
  • Compared to polyolefins: PET offers superior clarity, barrier properties, and printability.
  • Compared to foils: PET films are lighter, more flexible, and easier to laminate.

This makes PET the material of choice for high-precision healthcare packaging.


PHC’s Converting Services for Medical Films

The medical industry requires tight tolerances and clean processing. PHC delivers with advanced converting:

  • Slitting: Precision narrow rolls for medical tapes and laminates.
  • Sheeting: Sheets prepared for blister and pouch manufacturing.
  • Winding: Smooth winding for defect-free production.
  • Toll Converting: Supports specialized medical film formats.
  • Coating: Adds adhesive compatibility or sterilization resistance.
  • Corona Treating: Ensures strong bonds in multilayer laminations.

PHC’s converting expertise shortens the path from specification to shipment for critical medical projects.


Sustainability in Medical Packaging

Even in healthcare, sustainability is growing in importance. PHC supports this transition with:

  • Post-consumer recycled PET films to reduce virgin resin use.
  • Mono-material laminates for easier recyclability.
  • Efficient converting processes that minimize waste.

More details on PHC’s initiatives are available in our sustainability overview.


Why Pilcher Hamilton for Medical Films?

Healthcare converters and OEMs choose PHC because we deliver:

  • 120+ years of expertise: Trusted since 1904.
  • Deep supply: Over 10 million pounds of inventory.
  • Fast delivery: 24–48h nationwide shipments.
  • Specialty products: From general purpose films to advanced coated and release grades.
  • Dedicated support: Learn more about PHC or contact our team.

The Future of Polyester in Healthcare

The next decade will bring major advances in polyester films for medical use:

  • Wearable sensors with PET substrates for health monitoring.
  • Sustainable sterile packaging integrating recyclable PET.
  • Advanced coatings for biocompatibility and drug delivery.

PHC is positioned at the forefront, helping healthcare companies innovate with confidence.


In the medical world, reliability saves lives. Polyester films provide the strength, clarity, and adaptability that medical packaging and devices require. From sterile blister packs to precision adhesives, PET films ensure that performance never falters.For converters and healthcare companies searching “polyester near me,” Pilcher Hamilton Corporation, based at 850 South Buncombe Road, Greer, South Carolina, delivers the expertise, inventory, and speed to support the industry’s most critical needs.