BON Nylon Films: Toughness and Performance for Advanced Packaging

BON nylon films converted by PHC in Greer SC for packaging and laminations.

When packaging needs toughness and flexibility beyond standard materials, converters turn to BON (biaxially oriented nylon) films. These high-performance substrates bring durability, puncture resistance, and lamination strength to demanding markets like frozen foods, vacuum packaging, and industrial wraps.

For more than a century, Pilcher Hamilton Corporation (PHC) has supplied advanced polyester and nylon film solutions from our headquarters at 850 South Buncombe Road, Greer, South Carolina. With over 10,000,000 lbs of inventory and 24–48 hour delivery, PHC is the partner converters and manufacturers trust when searching “polyester near me” and BON nylon solutions in the U.S.


What Are BON Nylon Films?

BON (biaxially oriented nylon) films are engineered by stretching nylon film in two directions to increase strength, toughness, and clarity.

Key Advantages:

  • High Puncture Resistance: Protects sharp or rigid products.
  • Toughness in Laminations: Adds strength in multi-layer structures.
  • Moisture & Oxygen Barrier: Especially effective when paired with PVDC coatings or metallized PET.
  • Flexibility at Low Temperatures: Ideal for frozen and refrigerated foods.

Detailed film specifications and datasheets are available for converters.


Applications of BON Nylon Films

Frozen & Refrigerated Foods

  • Vacuum-sealed meats, seafood, and frozen meals.
  • BON films resist cracking and puncturing at low temperatures.

Vacuum Packaging

  • Strong laminations that maintain vacuum seals for freshness.
  • Often paired with heat-sealable PET for pouches.

Industrial Applications

Barrier Laminates

BON nylon is often layered with PET in advanced laminations. Explore PHC’s BON PET laminations and barrier laminate solutions.


BON Nylon vs. Other Films

  • Versus PET: PET provides clarity and dimensional stability, but BON adds toughness and puncture resistance.
  • Versus PVDC-coated PET: PVDC films excel in barrier properties; BON excels in strength and impact resistance.
  • Versus Metallized PET: Metallized PET provides barrier, BON provides physical toughness.

Most converters use BON as a complementary layer in multi-material packaging.


PHC’s Converting Services for BON Films

PHC ensures BON nylon films meet customer specifications with precision converting:

  • Slitting: Narrow rolls for laminations and vacuum packs.
  • Sheeting: Flat sheets for form-fill-seal equipment.
  • Winding: Smooth winding for high-speed packaging.
  • Toll Converting: Flexible outsourcing for nylon and PET substrates.
  • Coating: Enhances adhesion or barrier properties.
  • Corona Treating: Optimizes laminations and printing performance.

Learn more in PHC’s PET converting services guide.


Specialty Options and Combinations

BON films are rarely used alone—they’re typically combined with PET or other substrates:


Sustainability in BON Films

While BON nylon films present recycling challenges, PHC supports customers with:

  • Use of PCR PET films in laminations to reduce virgin resin.
  • Exploring mono-material packaging solutions.
  • Efficient converting processes that minimize material waste.

PHC’s sustainability-first approach ensures BON is integrated responsibly into laminations.


Why Choose Pilcher Hamilton Corporation?

Converters choose PHC for BON nylon films because we offer:

  • Legacy since 1904: Over 120 years of expertise.
  • 10M lbs of inventory: Ready-to-ship capacity.
  • 24–48h delivery: Fast, nationwide turnaround.
  • Specialty expertise: In both BON nylon and polyester laminations.
  • Customer service: Learn about PHC or contact us today.

The Future of BON Nylon Films

Trends in BON films focus on:

  • Thinner gauges with same toughness to reduce material use.
  • Hybrid laminations pairing BON with sustainable PET.
  • Increased recyclability through innovation in laminating structures.

PHC is working with converters to pioneer these advances, ensuring BON remains a critical part of packaging innovation.


BON nylon films add toughness, puncture resistance, and reliability where standard PET films alone are not enough. As part of advanced laminations, they protect food, industrial goods, and specialty applications with confidence.For converters searching “polyester near me,” Pilcher Hamilton Corporation, based at 850 South Buncombe Road, Greer, South Carolina, provides the inventory, speed, and expertise needed to succeed.